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Contract Manufacturing (Consigned synthesizing)

Facilities

We own production facilities for small-quantity and commercial-scale production. We respond to a wide range of customer requirements using multipurpose facilities with glass-lined reactors. Furthermore, in order to scale up effective implementation, we have installed high efficiency Fullzone® and Maxblend® mixing impellers.

Hiratsuka factory ・・・2 production buildings: Consists of three sectors, four production lines

Equipment
Type
Capacity Material quality Temperature range Pressure range Stirring blade note
Reactor 200L Glass lined -20~180℃ Vacuum - 1 ATM Pfaudler®
TWINSTIR®
FULLZONE®
 
1500L Glass lined -20~160℃ Vacuum - 1 ATM Pfaudler®
FULLZONE®
 
1500L Stainless steel -20~160℃ Vacuum - 1 ATM Paddle blade  
1500L Stainless steel -20~250℃ Vacuum - 1 ATM Paddle blade  
3000L Glass lined -20~160℃ Vacuum - 1 ATM Pfaudler®
FULLZONE®
 
8000L Glass lined 5~160℃ Vacuum - 1 ATM FULLZONE®  
10000L Glass lined 5~160℃ Vacuum - 1 ATM Pfaudler®
FULLZONE®
 
High-viscosity
reactor
100L Stainless steel -20~180℃ Vacuum - 1 ATM Double ribbon paddle Available viscosity:
160 Pa・s
200L Glass lined -20~180℃ Vacuum - 1 ATM Maxblend® Available viscosity:
100 Pa・s
1500L Stainless steel -20~180℃ Vacuum - 1 ATM FULLZONE® Available viscosity:
100 Pa・s
1500L Glass lined -20~180℃ Vacuum - 1 ATM FULLZONE® Available viscosity:
100 Pa・s
Separator 32inch Afron® Lining Bottom discharge centrifuge  
42inch Afron® Lining Upper drive bottom discharge centrifuge  
48inch Stainless steel Upper drive bottom discharge centrifuge  
Drier 500L Stainless steel 5~90℃ Vacuum - 1 ATM Filter dryer  
1000L Glass lined 5~90℃ Vacuum - 1 ATM Conical dryer  
2000L Stainless steel 5~90℃ Vacuum - 1 ATM Conical dryer  
3000L Stainless steel 5~90℃ Vacuum - 1 ATM SV mixer  

* Environmental equipment: Solvent recovery, activated sludge processing, various types of waste gas treatment

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Hamaoka factory ・・・2 production buildings: Consists of five sectors, eight production lines

Equipment
Type
Capacity Quality of the material Temperature range Pressure range Stirring blade note
Reactor 3000L Stainless steel -5~120℃ Vacuum - 1 ATM Paddle blade  
4000L Glass lined 10~100℃ 1 ATM Pfaudler®  
5000L Glass lined -5~160℃ Vacuum - 1 ATM Pfaudler®
Maxblend®
 
6000L Glass lined -20~160℃ Vacuum - 1 ATM Pfaudler®
FULLZONE®
 
10000L Glass lined -5~130℃ Vacuum - 1 ATM Maxblend®  
10000L Stainless steel -5~80℃ Vacuum - 1 ATM Paddle blade  
14000L Glass lined -5~140℃ 1 ATM TWINSTIR®  
High-viscosity
reactor
6000L Glass lined -20~160℃ Vacuum - 1 ATM FULLZONE® Available viscosity:
100 Pa・s
Separator 42inch Afron® Lining
Stainless steel
Upper drive bottom discharge centrifuge  
48inch Afron® Lining
Stainless steel
Upper drive bottom discharge centrifuge  
Drier 3000L Glass lined 5~90℃ Vacuum - 1 ATM Conical dryer  
2000L Stainless steel 5~90℃ Vacuum - 1 ATM SV mixer  
4000L Stainless steel 5~90℃ Vacuum - 1 ATM SV mixer  

* Environmental equipment: Solvent recovery, activated sludge processing, various types of waste gas treatment

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Analytical Equipment 

Through our process and product analyses using various types of in-house analytical equipment, we have established a quality assurance system to consistently supply products with the highest quality.

High performance liquid chromatography Powder Characteristics Tester
Gas Chromatography Thermo Gravimeter
Ion Chromatography Differential Scanning Calorimeter
Gel Permeation Chromatography Reaction Calorimeter
Liquid Chromatography Mass Spectrometry Moisture Analyzer
Gas Chromatography Mass Spectrometry Karl Fischer Moisture Meter
Fourier Transform Nuclear Magnetic Resonance Conductometric Analyzer
Inductively Coupled Plasma Atomic Emission Spectrometry Surface Tension Balance
Atomic Absorption Spectrophotometer (flame, graphite furnace) Density/specific gravity meter
UV-VIS Spectrophotometer E type viscometer
Infrared Microspectroscopy B type viscometer
Polarimeter Melting Point apparatus
Energy Dispersive X-ray Fluorescence Spectrometer(EDX) Spectrophotometer
Powder X-ray Diffractometer(XRD) Turbidity meter
Dynamic Light-Scattering Particle Size Analyzer Refractometer
Laser-Scattering Particle Size Analyzer Automatic potentiometric titrator
Scanning Electron Microscope(SEM)  
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